Riding Off Into the Sunset – BiTS 2013

Sunset over Phoenix, Arizona during BiTS Workshop
Sunset over Phoenix, Arizona during BiTS Workshop

As the Burn-in & Test Strategies (BiTS) Workshop 2013 fades into the sunset (queue the music), here is a round-up of the highlights. There were gun fights in the corral as well as technical questions for the presenters. The saloon girls and gunfighters took an edge off of the “geek” factor. This year over three hundred fifty people come to the “Circle BiTS Ranch” (aka the Hilton in Mesa, Arizona) for the premier conference focused on what is new and next for semiconductor test tooling and strategy. Oh, did I mention that the theme this year was Western?

This was the 14th annual BiTS Workshop, which has achieved the perfect conference trifecta of Continue reading “Riding Off Into the Sunset – BiTS 2013”

Chip Scale Review: News from 3-D Architectures for Semiconductor Integration and Packaging

Lego Blocks (flickr: antpaniagua)
Lego Blocks (flickr: antpaniagua)

My event summary recently published in Chip Scale Review Tech Monthly:

Is 3D semiconductor packaging really the Lego of the integrated circuit (IC) world? It is a great analogy for the range of possible solutions and flexibility provided by different flavors of 3D packaging (2.5D on interposer, 3D, 5.5D, etc.) and “colors” (homogenous and heterogeneous) of die stacks. Plenty of pictures of Legos and scanning electron microscope (SEM) images were shown last week at the RTI International Technology Venture Forum symposium and conference “3-D Architectures for Semiconductor Integration and Packaging”. Presenters clearly articulated the great promise of what could be built with 3D packaging. At the same time, progress towards solving the multitude of challenges to make this technology as pervasive, if not as easy to use and fun, as Legos was discussed.

The challenges span Continue reading “Chip Scale Review: News from 3-D Architectures for Semiconductor Integration and Packaging”

Memory Technology – Off to the Races!

Speed and Power

If we were focused on just these two parameters, we could be talking about horses, cars, or airplanes. But throw in density, endurance, and price and it is a horse race of different color. Not only does the winning technology have to balance speed and power, it needs to pack more functionality per area at a lower cost than existing solutions. Along with the endurance to last ten or more years.

With annual revenues once exceeding $60 B and now running $45 B due to dropping demand and prices, the global market for semiconductor memory is an exciting race. It is hard to believe that NAND Flash has grown to Continue reading “Memory Technology – Off to the Races!”

IEEE Semiconductor Wafer Test Workshop – Productivity / COO – Session Nine (Wednesday)

 

Semiconductor Wafer Test Workshop SWTW bannerHere are the highlights from Session Nine – “Productivity / COO” of the 21st annual IEEE Semiconductor Wafer Test Workshop (SWTW) from Wednesday June 15, 2011.

Doron Avidar, Micron, “Ghosting – Touchdown Reduction Using Alternate Site Sharing“:

Even though memory testers can support very high parallelism, with smaller memories (in terms of capacity and dimensions) there are more die per wafer requiring Continue reading “IEEE Semiconductor Wafer Test Workshop – Productivity / COO – Session Nine (Wednesday)”

IEEE Semiconductor Wafer Test Workshop – High Temp / Extreme Probing – Session Seven (Tuesday)

Semiconductor Wafer Test Workshop SWTW banner

Here are the highlights from Session Seven – “High Temp / Extreme Probing” of the 21st annual IEEE Semiconductor Wafer Test Workshop (SWTW) from Tuesday June 14, 2011.

Kevin Fredriksen, SPA GmbH, MSO – Multi-Site Optimizer”:

Most wafer probers do not supply intelligent stepping algorithms to calculate the most efficient sequence of moving the wafer relative to the probe card. (Ed: At the core of this is a traveling salesman problem.) The situation is exacerbated when Continue reading “IEEE Semiconductor Wafer Test Workshop – High Temp / Extreme Probing – Session Seven (Tuesday)”

IEEE Semiconductor Wafer Test Workshop – High Performance Probing – Session Four (Monday)

Semiconductor Wafer Test Workshop (SWTW) Banner

Here are the highlights from Session Four – “High Performance Probing” of the 21st annual IEEE Semiconductor Wafer Test Workshop (SWTW) from Monday June 13, 2011.

Bob Davis, Rudolph Technologies, “Testing Probe Cards That Contain Complex Circuitry“:

Over time, probe cards have increased in complexity from simple wire cantilever probes to those including passive components and digital control circuits. Some of these digital control circuits may even contain state based logic. At the same time the physical complexity of probe cards have increased in probe and channel counts, probe density, and total probe force. As a result, Continue reading “IEEE Semiconductor Wafer Test Workshop – High Performance Probing – Session Four (Monday)”

IEEE Semiconductor Wafer Test Workshop – Power Probing – Session Three (Monday)

Semiconductor Wafer Test Workshop (SWTW) Banner

Here are the highlights from Session Three – “Power Probing” of the 21st annual IEEE Semiconductor Wafer Test Workshop (SWTW) from Monday June 13, 2011.

Michael Huebner, FormFactor, “A Hot Topic: Current Carrying Capacity, Tip Melting and Arcing”:

Power consumption per dynamic random-access memory (DRAM) is increasing to as high as 400 mA or more under normal test conditions. At the same time the number of DRAMs being tested in parallel – and sharing the same power supply – is increasing. Therefore, the risk of current damage to probes is increasing.

Two distinct, but related concerns are Continue reading “IEEE Semiconductor Wafer Test Workshop – Power Probing – Session Three (Monday)”

Probe Card Cost Drivers from Architecture to Zero Defects

Click image to download presentation

As the final presenter at this week’s IEEE Semiconductor Wafer Test Workshop (SWTW), I outlined how critical it is to understand the true cost of a product’s architecture in “Probe Card Cost Drivers from Architecture to Zero Defects“. Without a proper understanding of these costs – especially for fully custom high technology products such as wafer test probe cards – it is impossible to maintain a sufficient gross margin. Gross margin is essential to maintain the health of a company and to fund the research & development required for innovation.

Many companies in the semiconductor test market have entered a period that Steve Newberry identified in his 2008 speech “Semiconductor Industry Trends: The Era of Profitless Prosperity?” that parallels the aluminum industry in the 1970’s. And without the means to fund innovation, companies have no future especially when faced with the double threat of Moore’s Law – increasingly harder technical requirements delivered at lower cost.

Yes, there were a few in the audience who appeared pleased since they are confident that their products are on the right path. There were others who may have been upset based upon their company’s direction. I would argue that a proper diagnosis – regardless of how disturbing – is essential to drive the proper cure.

There is plenty of opportunity in the test market and reasons for optimism. The key to long term prosperity is to really understand the fundamentals of the business and not be blinded by the technology.

I thank those who stayed for the entire conference and welcome your thoughts below. And I will be posting more about the conference (including my summaries) in the next few weeks.

 

iPad Memories

…or Memory Magic via More Than Moore

Toshiba 16 Die Stack (64 GB NAND Flash)

No this isn’t a soliloquy to an Apple iPad that is no longer, but a brief tour of the incredible memory, packaging, and system technology that can be found under the hoods of the original iPad and the iPad 2 along with some of the manufacturing and test implications. These devices clearly demonstrate the new paradigm of “More Than Moore where scaling of systems and packaging will propel the next wave of growth in electronics beyond the traditional doubling of performance every two years predicted by Moore’s Law. For many in semiconductor packaging and test engineering communities the issues related to More than Moore have been an academic discussion up to now, but clearly the success of the iPad product line shows the current reality for advanced devices and where the future is headed. Apple and their suppliers took huge risks in developing these new technologies in exchange for substantial returns.

As I recently noted in “Memory Alphabet Soup“, the most pressing question about memory most consumers currently have is “which iPad 2?” – 16 GB, 32 GB, or 64 GB? If Mr. Jobs believed in Continue reading “iPad Memories”

Memory Alphabet Soup

iSuppli Flash Market Forecast (Jan 2011)

There are so many different types of memory technologies that there is an alphabet soup of acronyms. Ever wonder why we have many different memory technologies some long forgotten with more on the horizon? I refreshed my own memory after last week’s IEEE Nano Technology Council presentation on conductive bridge random access memory (CBRAM).

 

The simple answer is Continue reading “Memory Alphabet Soup”

IEEE Semiconductor Wafer Test Workshop – High Temperature Probing – Session Two (Monday)

Here are the highlights from Session Two – High Temperature Probing of the 20th annual IEEE Semiconductor Wafer Test Workshop (SWTW)

Keith Breinlinger, FormFactor, “Addressing the Operating Challenges of Full Wafer Contactors”:

Keith started by providing a real good analogy of the challenge of wafer probing in terms of contacting the edge of each sheet of papers in a sixteen high foot stack. He used the new full wafer probe cards SmartMatrix (DRAM) and the TouchMatrix (NAND FLASH) as the basis of his presentation.
Continue reading “IEEE Semiconductor Wafer Test Workshop – High Temperature Probing – Session Two (Monday)”

IEEE Semiconductor Wafer Test Workshop – New Contact Technologies – Session One (Monday)

Here are the highlights from Session One – New Contact Technologies of the 20th annual IEEE Semiconductor Wafer Test Workshop (SWTW)

Jay Kim, Western Specialty Technologies, LLC, “New Probe Card Architecture – Ceramic without MLC”:

He showed how Fine Instrument Co., Ltd.  (Korea) built a new probe card architecture which eliminates using multi-layer ceramics (MLCs) to avoid the cost and lead times issues.
Continue reading “IEEE Semiconductor Wafer Test Workshop – New Contact Technologies – Session One (Monday)”

IEEE Nanotechnology Symposium – Session 6 – Nano-Electronics


Here are the highlights from Session 6 – Nano-Electronics from day two of the IEEE San Francisco Bay Area Nanotechnology Council 6th Annual Symposium“Nanotechnology: State of the Art & Applications”

Note: I will post the the link for the slides once it becomes available.

Vijendra Sahi, VP Corporate Development and GM of the QD Soleil division, Nanosys, Inc.

“From Concept to Creation: The Journey from R&D to Everyday Products.”